tesla-roadtrip/server/routes/tesla.ts

import { Router, Request, Response } from 'express';
import crypto from 'node:crypto';
import { env } from '../config/env.js';
import { createLogger } from '../lib/logger.js';
import { teslaTokenStore } from '../lib/teslaTokenStore.js';
import {
  buildAuthorizeUrl,
  exchangeCodeForTokens,
  getAccessToken,
  getVehicleData,
  listVehicles,
  sendNavigationRequest,
  wakeVehicle,
  registerPartnerAccount,
  getAppToken,
} from '../lib/teslaClient.js';

const log = createLogger('tesla');
const router = Router();

// Until auth.tony.codes is wired in, fall back to a single anonymous "owner"
// identity so the integration works for the deploying user. Replace with
// req.auth!.userId once the auth middleware is mounted in front of this.
function userIdFor(req: Request): string {
  return (req as any).auth?.userId || 'owner';
}

// ─── Domain verification ────────────────────────────────────────────────────
router.get('/.well-known/appspecific/com.tesla.3p.public-key.pem', (_req, res) => {
  if (!env.tesla.publicKey) {
    log.warn('Tesla public key requested but TESLA_FLEET_PUBLIC_KEY is empty');
    res.status(404).type('text/plain').send('Public key not configured');
    return;
  }
  res.type('application/x-pem-file');
  res.set('Cache-Control', 'public, max-age=300');
  res.send(env.tesla.publicKey);
});

// ─── Connect status ─────────────────────────────────────────────────────────
router.get('/api/tesla/status', async (req, res) => {
  if (!env.tesla.clientId || !env.tesla.clientSecret) {
    res.json({ available: false, reason: 'pending_partner_approval' });
    return;
  }
  const tokens = await teslaTokenStore.get(userIdFor(req));
  res.json({
    available: true,
    connected: !!tokens,
    connectedAt: tokens?.connectedAt ?? null,
    vehicleId: tokens?.vehicleId ?? null,
    vin: tokens?.vin ?? null,
    carType: tokens?.carType ?? null,
    trimBadging: tokens?.trimBadging ?? null,
  });
});

// ─── Start the OAuth dance ──────────────────────────────────────────────────
const pendingStates = new Map<string, { userId: string; createdAt: number }>();
const STATE_TTL = 10 * 60 * 1000;

router.get('/api/auth/tesla/start', (req, res) => {
  if (!env.tesla.clientId || !env.tesla.clientSecret) {
    res.status(503).json({ error: 'tesla_not_configured' });
    return;
  }
  // Clean expired states.
  const now = Date.now();
  for (const [k, v] of pendingStates) {
    if (now - v.createdAt > STATE_TTL) pendingStates.delete(k);
  }
  const state = crypto.randomBytes(16).toString('hex');
  pendingStates.set(state, { userId: userIdFor(req), createdAt: now });
  const url = buildAuthorizeUrl(state);
  res.json({ authorizeUrl: url, state });
});

// ─── OAuth callback ─────────────────────────────────────────────────────────
router.get('/api/auth/tesla/callback', async (req, res) => {
  const { code, state, error } = req.query as Record<string, string | undefined>;
  if (error) {
    log.warn({ error, state }, 'Tesla OAuth error');
    res.redirect(`/?tesla_error=${encodeURIComponent(error)}`);
    return;
  }
  if (!code || !state) {
    res.status(400).type('text/plain').send('Missing code or state');
    return;
  }
  const pending = pendingStates.get(state);
  if (!pending) {
    res.status(400).type('text/plain').send('Unknown or expired OAuth state — restart from /api/auth/tesla/start');
    return;
  }
  pendingStates.delete(state);

  try {
    const tokens = await exchangeCodeForTokens(code);

    // Discover the user's vehicle so we can stash its id_s and config.
    let vehicleId: string | undefined;
    let vin: string | undefined;
    let carType: string | undefined;
    let trimBadging: string | undefined;
    try {
      const vehicles = await listVehicles(tokens.access_token);
      const first = vehicles[0];
      if (first) {
        vehicleId = String(first.id_s ?? first.id ?? '');
        vin = first.vin;
      }
      if (vehicleId) {
        // vehicle_config can fail if the car is asleep — that's fine, we'll
        // fill it in next time the user fetches /api/tesla/state.
        try {
          const data = await getVehicleData(tokens.access_token, vehicleId);
          carType = data?.vehicle_config?.car_type;
          trimBadging = data?.vehicle_config?.trim_badging;
        } catch (e) {
          log.info({ err: String(e) }, 'Vehicle asleep at connect — config will populate later');
        }
      }
    } catch (e) {
      log.warn({ err: String(e) }, 'listVehicles failed at connect — continuing without vehicle id');
    }

    await teslaTokenStore.set(pending.userId, {
      accessToken: tokens.access_token,
      refreshToken: tokens.refresh_token,
      expiresAt: Date.now() + tokens.expires_in * 1000,
      scope: tokens.scope || '',
      vehicleId,
      vin,
      carType,
      trimBadging,
      connectedAt: Date.now(),
    });

    log.info({ userId: pending.userId, vehicleId, vin: vin?.slice(-6) }, 'Tesla connected');
    res.redirect('/?tesla_connected=1');
  } catch (err) {
    log.error({ err: String(err) }, 'Tesla OAuth callback failed');
    res.redirect(`/?tesla_error=${encodeURIComponent('token_exchange_failed')}`);
  }
});

// ─── Disconnect ─────────────────────────────────────────────────────────────
router.post('/api/tesla/disconnect', async (req, res) => {
  await teslaTokenStore.remove(userIdFor(req));
  res.json({ ok: true });
});

// ─── Vehicle state (battery, range, location) ───────────────────────────────
router.get('/api/tesla/state', async (req, res) => {
  if (!env.tesla.clientId) {
    res.status(503).json({ connected: false, reason: 'pending_partner_approval' });
    return;
  }
  const tokens = await getAccessToken(userIdFor(req));
  if (!tokens) {
    res.status(401).json({ connected: false, reason: 'not_connected' });
    return;
  }
  if (!tokens.vehicleId) {
    res.status(404).json({ connected: true, reason: 'no_vehicles' });
    return;
  }

  try {
    const data = await getVehicleData(tokens.accessToken, tokens.vehicleId);
    const cs = data?.charge_state || {};
    const ds = data?.drive_state || {};
    const vs = data?.vehicle_state || {};
    const vc = data?.vehicle_config || {};
    res.json({
      connected: true,
      asleep: false,
      battery: typeof cs.battery_level === 'number' ? cs.battery_level : null,
      // Convert miles → km. Tesla returns rated range in miles regardless of region settings.
      rangeKm: typeof cs.battery_range === 'number' ? Math.round(cs.battery_range * 1.60934) : null,
      idealRangeKm: typeof cs.ideal_battery_range === 'number' ? Math.round(cs.ideal_battery_range * 1.60934) : null,
      chargingState: cs.charging_state ?? null,        // Charging | Disconnected | Stopped | Complete
      chargerPowerKw: typeof cs.charger_power === 'number' ? cs.charger_power : null,
      timeToFullCharge: typeof cs.time_to_full_charge === 'number' ? cs.time_to_full_charge : null,  // hours
      lat: typeof ds.latitude === 'number' ? ds.latitude : null,
      lng: typeof ds.longitude === 'number' ? ds.longitude : null,
      heading: typeof ds.heading === 'number' ? ds.heading : null,
      speedKmh: typeof ds.speed === 'number' ? Math.round(ds.speed * 1.60934) : null,
      shiftState: ds.shift_state ?? null,              // P | R | N | D
      odometerKm: typeof vs.odometer === 'number' ? Math.round(vs.odometer * 1.60934) : null,
      carType: vc.car_type ?? tokens.carType ?? null,
      trimBadging: vc.trim_badging ?? tokens.trimBadging ?? null,
      vin: tokens.vin ?? null,
      vehicleName: vs.vehicle_name ?? null,
      softwareVersion: vs.car_version ?? null,
      fetchedAt: Date.now(),
    });
  } catch (err) {
    const msg = String(err);
    // 408 from Tesla typically means the car is asleep — caller can prompt
    // for a wake.
    if (/408/.test(msg) || /asleep/i.test(msg)) {
      res.status(202).json({ connected: true, asleep: true, vehicleId: tokens.vehicleId });
      return;
    }
    log.error({ err: msg }, 'Failed to fetch vehicle state');
    res.status(502).json({ connected: true, error: 'fleet_api_error' });
  }
});

// ─── Wake the vehicle ───────────────────────────────────────────────────────
router.post('/api/tesla/wake', async (req, res) => {
  const tokens = await getAccessToken(userIdFor(req));
  if (!tokens || !tokens.vehicleId) {
    res.status(401).json({ ok: false, reason: 'not_connected' });
    return;
  }
  try {
    await wakeVehicle(tokens.accessToken, tokens.vehicleId);
    res.json({ ok: true });
  } catch (err) {
    log.error({ err: String(err) }, 'Wake failed');
    res.status(502).json({ ok: false, reason: 'wake_failed' });
  }
});

// ─── Send navigation destination to the car ─────────────────────────────────
router.post('/api/tesla/send-to-nav', async (req: Request, res: Response) => {
  const tokens = await getAccessToken(userIdFor(req));
  if (!tokens || !tokens.vehicleId) {
    res.status(401).json({ ok: false, reason: 'not_connected' });
    return;
  }
  const { lat, lng, name } = req.body || {};
  if (typeof lat !== 'number' || typeof lng !== 'number') {
    res.status(400).json({ ok: false, reason: 'bad_coords' });
    return;
  }
  try {
    await sendNavigationRequest(tokens.accessToken, tokens.vehicleId, { lat, lng, name });
    res.json({ ok: true });
  } catch (err) {
    log.error({ err: String(err) }, 'send-to-nav failed');
    res.status(502).json({ ok: false, reason: 'fleet_api_error' });
  }
});

// ─── One-shot partner-account registration ─────────────────────────────────
// Visit this once after partner approval to register our domain + public key
// with Tesla so command signing works. Subsequent calls are no-ops.
router.post('/api/tesla/register-partner', async (_req, res) => {
  if (!env.tesla.clientId || !env.tesla.clientSecret) {
    res.status(503).json({ ok: false, reason: 'tesla_not_configured' });
    return;
  }
  try {
    const appToken = await getAppToken();
    const domain = new URL(env.tesla.redirectUri).hostname;
    const out = await registerPartnerAccount(appToken, domain);
    res.json({ ok: true, response: out });
  } catch (err) {
    log.error({ err: String(err) }, 'partner registration failed');
    res.status(502).json({ ok: false, reason: 'partner_register_failed', detail: String(err).slice(0, 200) });
  }
});

export default router;